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This process is time consuming and, because of vehicle variability, sometimes the results of these VTFs are questionable. The net result, is stopped production and interrupted availability of parts which may be perfectly fine.
The most important concern is that the VTF process be improved. Additionally, however, perhaps CAPA could consider using and SPC approach to complaint VTFs. For example, a complaint VTF should be initiated if the complaint ratio is something like 0.27%, which translates into the CAPA standard of CPK 1.33. This approach would result in better availability, and a more reasonable and cost effective approach to complaint investigation...
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