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Fine wire bonding was the first commercial use of ultrasonic welding. A disadvantage of ultrasonic welding is how many variables involved. Ultrasonic plastic welding was first used in 1963. Robert Soloff experimented with a probe and used it to weld two halves of a tape dispenser together. Soloff then realized sound waves traveled around corners as well as down the sides of rigid plastics to weld the joint area. To automate the ultrasonic plastic welding machine he attached it to drill press using some simple mechanical items. This method of joining made the use of plastics wide-spread, and is still the most common welding method today...
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