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Top and operations managers were flown out to the Tsutsumi plant in Japan, then hundreds of supervisors and team leaders were sent out of Tsutsumi to train the work force at the TMM plant. The method they employed for developing was persuasion, showing the real benefits of the TPS.
Production started remarkably well in 1988, and went on without major incident until the Camry model change in 1991, along with the wagon model of the Camry as well. Problems with the rear seat started decreasing the whole plants throughput which resulted in delays and more costs for the plant.
This case introduced three main concepts:
1...
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