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... Yet errors will not turn into defects if feedback and action take place at the error stage"[Shingo, 1986, p. 82]
According to Shingo, there is a close relationship between defect and error. However, an error goes through a long process to become a defect. During this long process many action can be made to prevent the error to become a defect. Shingo and Deming found in this long process a chance to correct the errors made at the production or managerial level. They made up a system called “Poka-Yoke”, a Japanese name for mistake-proofing.
Shigeo Shingo, a Toyota industrial engineer, is indeed the founding father of the Poka-Yoke...
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