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Thus, you are unable to understand the true production costs. Further, budgeted overhead rates were computed based on last year's figures so this system was not useful when volume was changes and declining year to year.
The symptoms and evidence of this include the huge range of variation on quotes for many parts, the higher volume units that had higher costs per unit (it is counterintuitive for a plant to be the most cost effective on low-volume and low-value parts), that the standard costs exceeded vendor prices by 35% on average although process wise they are competitive, and the large dispersion from competitor quotes that range from 50-60% and 200-300% on others...
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