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In the current process we are using a batch size of 60 and we are provided with the cycle time of each operation in the case (Exhibit-3). We can get the cycle time of each operation by dividing the time taken to complete one batch by the number of batches simultaneously worked upon in each operation (Detailed explanation given in Exhibit-1). This will give us the cycle time in minutes per shirt. Then we will take the cycle time of bottle neck operation as the cycle time of the process. In current process the cycle time is 0.5 min/shirt (make cuffs). Mike’s Plan cycle time remains same as current and Ike’s plan cycle time comes out to be 0...
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